A high-pressure air compressor is used in various industries, especially when consistent high pressure is required to complete multiple tasks. These tasks may also need some additional psi or pounds per square inch, usually about 650 psi and beyond. Existing systems may also use compressor boosters as add-ons for their pre-existing systems.
This guide will address some basic field questions about the distinct types of high pressure air compressor systems and their specific benefits and physical properties. These frequently asked questions might have been on your mind too, and we have some answers for them.
How Does a High-Pressure Air Compressor Work?
Under the high-pressure category, we can see two main types of air compressors. They are called standard high-pressure air compressors and high-pressure booster compressors.
Standard High-Pressure Air Compressor
High-pressure air compressors are versatile and involved so that they take ambient air and subject it to several stages of compression so that they can supply a consistent and uniform pressure that can go up to 6000 psi. As the air moves through each step, it gets cooled down to get as compressed as possible. What this does is that it allows an optimal amount of pressure to be built along the way.
High-Pressure Booster System
On the other hand, high-pressure booster systems need at least 125 psi of inlets and standard pressure services to allow pressure discharge ranging from 450 to 640 psi. These systems are an example of an add-on built for specific points of use. They mainly use the pre-compressed air from the pre-existing structures where plant service air is instrumental for varied services.
Most industrial plants that we witness these days can handle pressures from 90 to 100 psi. This fact ensures the role of boosters critical for finishing off many of these industrial tasks. They are a cost-effective alternative to re-fitting the whole plant for higher levels of pressure. For instance, PET plastic blow molding as a process needs too high pressure, so industrial plants use booster systems to enhance existing methods used in other applications. These applications are usually the ones that don’t require as much pressure as this process does.
Comprehensive compressor systems of high quality usually feature specific controls that allow remote monitoring and automatic filing. The filing boosts and integrates plant-wide monitoring systems. If in case of any issue, it can quickly be looked at, identified, and then remedied.
When Do We Use Them?
A multitude of air compressing tasks might require a pressure of 6000 psi and above. This value is way above the pressure range that standard systems offer. High-pressure air compressors or, in some cases, boosters are specially designed for applications that require the pressure of 650 psi and beyond. They allow for a consistent stream of high-pressure supply. For example, sensitive applications such as SCBA or SCUBA need a constant and reliable supply of high pressure to ensure that they get an optimal and maximized amount of breathing air as possible from the single tank they are using.
What do High-Pressure Air Compressor Systems Contain?
High-pressure compressor systems consist of air compressors, fill stations, tanks, and cylinder fill stations. These systems are also capable of supplying air to a cylinder bank that allows air supply in situations where demand is at its peak. These situations require a pressure that is higher than the pressure the compressor can handle and deliver. This pressure is mostly needed for a limited period.
Booth air compressor systems and its boosters involve multi-stage intercoolers that allow optimal cooling at and between every application step. The intercoolers create pressure at its optimal value.
The process of buying an air pressure compressor can seem overwhelming. So, to ensure that you always get reliable, consistent performance from your high-pressure air compressor, it is best to rely on experts to guide you in choosing the right product and address all queries.
Parth Air Compressor 